Wookiee Undersuits

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Most of the screen used Wookiee costumes have a muscle and cooling suits underneath. Many fans have done the same with their scratch-built costumes.

Reference Images

Original Trilogy Behind the Scenes

Blu-Ray Chewbacca Costume Featurette

Peter & Angie Mayhew

Unknown Sources

General Information

Materials & Construction Techniques

Muscle Suits

  • Muscle Suit Fabrication Part 1 - Design, Pattern, & Fabricate Muscles
  • Muscle Suit Fabrication Part 2 - Cover, Sew, & Hang Muscles
  • Muscle Suit Fabrication Part 3 - Attach, Skin, Test Muscles

Cooling Suits

  • EZ Cool Down
  • Black Ice Cooling MaxSys
  • DIY Cool Shirt System
  • Building a Cooling Suit - Still Untitled: The Adam Savage Project - 8/12/2014
  • Ice Water Circulating Cooling Vest
  • Diy Phase Change Cooling Vest
  • Homemade Phase Change Ice Packs
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